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Batching Plant&Mixer

Mixing plant is necessary for Precast Concrete factory. We can provide different sizes mixing plants for customers according to different productivity
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Product Description

Description of mixer:

Mixing plant is necessary for Precast Concrete factory. We can provide different sizes mixing plants for customers according to different productivity.

For a Precast Concrete factory which productivity around 600m2, the 750 mixing plant is the best choice.

 


Vertical two-way mixer concrete mixer machine:

Vertical two-way mixer adopts mixing arm with vertical bidirectional stirring. It has the advantage of mixing uniformly, short stirring time, high efficiency. The mixing paddle adopts alloy material which can reduce maintenance cost and increase service life. Mixing device is in the upper end of the mixer, compared with the ordinary JS500 mixer, completely avoid the problem of shaft end leakage. It is widely used in high-speed rail, highway, cement products and other industries.




JS type cement mixer machine

JS series concrete mixer is compulsory twin-shafts concrete mixer, which is composed of feeding system, discharging system, water supply system and electrical system and mainly used to produce commodity concrete, such as hard concrete, plastic concrete, fluid concrete, various mortars, etc
The twin-shafts concrete mixer can not only work independently, but also can be adopted as the mixer in the concrete batching plant 
JS series concrete mixers are double horizontal axle forced mixers with two advantages of independent performance or forming simple concrete mixing plants with PLD series of batching machines-- Twin Shaft Concrete Mixer
They can also offer matched main engine for mixing plants applicable to various sizes of precast plant as well as industrial and civil construction works roads,bridges,water works,and harbors.





PLD Series Concrete Batching machine


PLD Series Concrete Batching machine is a kind of equipment with automatically batching material on the front desk and using mixer together. It can automatically finishing the batching procedures of 3-6 kinds of materials (second grade concrete) such as sand, stone, cement according to users’ requirement. These serial products adopt electronic weighing, computer control, digital display, wired remote control operation, and have such advantages as accurate weighing, high precision batching, quick speed, strong control function and convenient operation. After this serial concrete batching machine with relative concrete mixer, different types and specification combined concrete mixing station can be formed.



Main Features


1) Professional team and perfect quality
2) Perfect service and after-sales service
3) Competitive and favorable price
4) Best precast concrete manufacturer in China
5) We accept different kinds of payment & trade terms if special countries
6) Different process and treatment for qiuck-wearing parts





Product Range&Size

Parameter of Mixer:

Type JS500 JS750 JS1000
Output Capacity(L) 500 750 1000
Feeding capacity(L) 800 1200 1600
productivity(m3/h) ≥25 ≥37.5 ≥50
the max grain diameter of aggregate(mm) 80/60 80/60 80/60
mixing motor power (KW) 18.5 30 37
winding motor power(KW) 5.5 7.5 11
pump motor power(KW) 0.75 1.1 3
The hoisting speed of hopper(m/min) 18 18 21.9
Transport dimension(mm) 3050*2300*2680 3650*2600*2890 4640*2250*2250
working dimension(mm) 4461*3050*5225 4951*3650*6225 8765*3436*9540
machine weight(KG) 4000 5500 8700
uploading height(mm) 1500 1600 2700
Machine picture




Vertical two-way mixer concrete mixer machine:

Name
concrete mixer machine
Model
JLS500
Output capacity
500L
Feeding capacity
800L
Total power
18.5kw
Overall dimension
3000*2300*2700mm
Weight of machine
3500kg


Parameter of batching plant:

 
PLD800
PLD1200 PLDF1600
Weighting hopper capacity  800L 1200L 1600L
Storage hopper capacity 1.5m3*2 2.5m3*2 4m3*4
Productivity  48m3/h

48m3/h

48m3/h
The max weighting value 2000kg 3000kg 3000kg
The quatity of ingredient 2 3 3
Feeding height 2400mm 3000mm 3000mm
Feeding belt speed 1m/s 1m/s 1m/s
Power 6*2.2=6.6KW 3*4=12KW 3*4+1*1.5=17.5kw
Unit weight 2450kg 4500kg 5600kg
The dimension(L*W*H)mm 5600*1830*2700 9000*2200*3500 9500*2500*3600


Production process

The mixer and the rotating arms with blades are designed in such a way that it consumes less power and mixing is done quickly so that it produces a homogeneous mix of concrete with optimum water / cement ratio eventually reducing curing time.

The mixer is supported on robust steel structured frame at a Suitable height so that it is convenient to discharge the mix into the mini dumpers and is easy to wash and clean. The inner portion of mixer's cylindrical body and the rotating parts are bolted & lined with wear-resisting materials for long life & easy replacement.

The specially designed computer control system helps in controlling the mixer's function for batching, dosing & mixing. It is attached to an independent cement silos with screw, sand & fillers through conveyor, water, ad-mix tank fitted with ball valve, pumps & weighing system and horizontal bins for storing & dispensing aggregate.

The moisture probes can be installed in the bins & silo for sensing moisture in the incoming raw materials &to control the water addition in the mixing cycle. Admix may be useful to improve the flow & workability with angular aggregates or assist to reduce curing times.

The computer control system & the installed load cells guarantee the accurate weighing of aggregates, sand & filler which is accumulated turn by turn into the temporary storage hopper to make a batch of a concrete mix.

A plant is designed to produce approx. 20 / 30 cycles per hour. Once the signal is given to the batching plant the well-mixed concrete from the mixer's discharging gate falls straight into the bucket of mini dumper which in turns goes on unloading & transporting it to the hopper of the extrusion machine.

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